The new Ford Fusion Hybrid isn't shaped like an almond. It doesn't have badges shouting "hybrid" from every surface. And it won't make you sacrifice fun for fuel efficiency. That's what makes it so great.
Of course, fuel economy is the first thing you think when you think hybrids, and the Fusion is a first-rate miser. The EPA says it's good for 39 mpg (combined city and highway), and we averaged 36.6 during a week of daily driving. The gas gauge barely budged despite hellish commutes, occasional lead-footed sprints and wanton use of the A/C. You've got to really try hard to get lousy mileage in this car.
Ford scored a direct hit on the Camry Hybrid, topping the Toyota by 5 mpg, and almost took down the 41-mpg Honda Insight. But as Ford was shooting for fuel efficiency, it didn't forget a car should be fun to drive and a joy to use. On that score, the Fusion excels. It combines excellent fit and finish with smooth driving dynamics in a handsome mid-size sedan that also happens to get excellent mileage.
That fuel economy is as impressive as the drivetrain Ford designed for the Fusion. The 2.5-liter four-cylinder engine carefully tweaks intake valve timing and raises the compression ratio to increase efficiency. Low-end oomph suffers as a result, but the electric motor makes up for it and the gas-electric combo provides 191 horsepower. That isn't much in a car that weighs 3,720 pounds, and the Fusion doesn't sprint off the line so much as it sashays. While you won't win any pink slips in a car that needs 9.2 seconds to reach 60 mph, merging into that small hole in traffic is no problem. The electric motor provides abundant torque.
The beauty of Ford's hybrid system is it has none of the shudder or lag often experienced in hybrids when the electric motor hands off propulsion to the gasoline engine. It's seamless, as is the electronic continuously variable transmission. Ford muttered something about "proprietary" when we asked how it pulled that off, then mentioned the terms "variable cam timing" and "variable voltage converter" before saying it had nothing more to say.
The Fusion is a full hybrid, so if you use a light touch on the accelerator you can tool around on electric power – although the engine will come on if you need a little boost getting away from a stoplight or up a hill. If you're gentle with your right foot, you can go as fast as 47 mph on electric power alone. We got a thrill every time we pulled it off, but you can only get a mile or so out of the battery before the engine kicks on to top off the charge. When the engine did come on, we used remarkably little gas. Our personal best was 51.5 mpg (according to the extremely accurate dashboard computer) during a 2.3-mile errand, and we burned just two-tenths of a gallon during one 12-mile commute home. That works out to 47.6 mpg. Ford says the Fusion has a range of 700 miles from its 17-gallon fuel tank. Sounds about right, based on our experience.
The Fusion is as fun to drive as it is easy on gas. The suspension is pillow-soft, and a front-wheel-drive car approaching 2 tons can't be called nimble, but the chassis felt tight and Fusion was sure-footed. We took a freeway cloverleaf at 60 and the 17-inch tires didn't even squeal. Steering was responsive and the brakes lacked the squishiness you often feel in hybrids. Regenerative braking returns to the battery 94 percent of the energy otherwise lost to heat and friction.